Custom Lay Flat Pouches

Factory-Direct Lay Flat Pouches. Engineered for High-Speed Filling & Maximum Shelf Appeal. Ships in 15 Days.

Premium Printing for Every Stage of Growth

From your very first order to your ten-thousandth, Iva Pak delivers print quality that punches above your weight class. No plate fees. No minimum commitments that don’t make sense for your stage. Just sharp, vivid, professionally printed lay flat pouches — ready when your business needs them.

The Smarter Way to Package Your Product

Your packaging is the first thing a customer sees — and the last thing standing between your product and the elements that degrade it. Iva Pak’s lay flat pouches replace clunky rigid packaging and plain labels with a sleek, fully printed flexible solution that looks premium, performs reliably, and costs less to ship and store. Modern packaging built for the way brands grow today.

What Makes Iva Pak Lay Flat Pouches Different

Every pouch we produce is built around one goal — giving you packaging that performs as hard as you do. Here’s what that looks like in practice.

 Seals That Never Let You Down

Hermetic Heat Seals. Zero-leakage closures that maintain a high-oxygen barrier from filling line to final consumer.

Designed for Your Filling Line

Whether you’re hand-filling small batches or running high-speed automated equipment, our lay flat pouches are built to integrate with your process without adjustment or downtime.

Keeps Freshness Locked In

High-barrier film structures prevent moisture, oxygen, and aroma from crossing in either direction — so your product arrives at your customer exactly the way it left your facility.

A Perfect Fit for Every Product

Standard sizes are available for fast turnaround, and fully custom dimensions are always an option — so your packaging fits your product precisely, not the other way around.

Tough Enough for the Whole Journey

From packing and warehousing to shipping and the shelf, our lay flat pouches resist punctures, tears, and rough handling without ever compromising the seal that protects your product.

Your Brand Looks the Same Every Time

Our high-definition printing maintains tight color tolerances across every production run — so your shelf presence is consistent whether it’s your first order or your fiftieth reorder.

Show It Off or Cover It Up — Your Call

Add a clear or frosted window to let customers see your product before they buy, or go with full opaque coverage for a premium, bold branding canvas — the choice is yours.

Packaging That’s Easier on the Planet

Choose from recyclable PE-PE films and post-consumer recycled (PCR) content options that support your sustainability commitments without compromising protection or print quality.

Find the Right Format for What You're Selling

Not every product needs the same pouch. Iva Pak offers three lay flat formats so you can match your packaging to your product type, your filling process, and the way your customers buy.

The Classic Flat Pouch

Full print on both faces, heat-sealed on three sides, and available with or without a window. This is the go-to lay flat format for snacks, supplements, confections, and general retail products.

Flat Pouch with Product Window

Same great flat pouch structure with a transparent or frosted window panel added wherever your design calls for it. Let customers see the quality inside before they commit to buying.

High-Volume 3-Side Seal Format

The right choice if you’re running form-fill-seal equipment. This rollstock-based format gives you full control over pouch dimensions and line speed — with production turnaround in as little as 15 business days.

Custom Lay Flat Sizes for Every Product

Our standard 3-side seal lay flat sizes are available for immediate online ordering. For custom dimensions, our packaging experts will work with you directly to spec the perfect fit.

Width
Height
3″
4.5″
3.5″
4.5″
4″
6″
5″
7″
5″
8″
7.5″
9.5″
Custom
Any
Request a Custom Quote

Keep It Fresh — Choose the Right Closure

The right closure makes your product easier to use, longer-lasting after opening, and safer for regulated product categories. Iva Pak offers five closure configurations so you can match the seal to what you’re selling.

Child-Resistant Zipper — Certified Safe

Fully certified to CFR 16, Part 1700 standards — keeping sensitive products safely out of reach of children. The right closure for supplements, herbs, edibles, and any regulated consumer category.

No-Fuss Hook Closure

A hook-to-hook resealable closure that snaps shut without needing to align two sides perfectly. Stays sealed even with product residue around the closure — and gives an audible click so customers know it’s shut.

Simple Press-Seal Zipper

A familiar, consumer-friendly resealable strip that keeps everyday snacks and dry goods fresh between uses. Easy to open, easy to close — exactly what your customers expect.

Clean-Seal Powder Zipper

Engineered to seal consistently even when fine powder is present around the closure. Prevents bridging, maintains freshness, and keeps your protein powders, spices, and dry blends where they belong.

Tamper-Evident Heat Seal

A clean, permanent seal with no zipper — ideal for single-serve products, portion packs, and anything sealed at the point of fill. Keeps oxygen out and product integrity intact from production to use.

Stand out on the shelf

High Vapor Barriers

Films that block moisture, oxygen, and aroma from entering or exiting the package.

Finish Options

Choose from finish options including matte, soft-touch matte, gloss, and metallized.

Hang Holes

Hang your packaging on retail shelving with our round or sombrero hang holes.

Films

Film options including high-barrier, specialty, recyclable, and metalized PET films.

Films

Film options including high-barrier, specialty, recyclable, and metalized PET films.

Films

Film options including high-barrier, specialty, recyclable, and metalized PET films.

Films

Film options including high-barrier, specialty, recyclable, and metalized PET films.

Films

Film options including high-barrier, specialty, recyclable, and metalized PET films.

The Advantages of Custom Lay Flat Pouch Packaging From Ivapak

You need packaging that runs clean, seals reliably, and protects product through shipping and use. Our lay flat pouches are engineered for real production schedules and repeatable results.

Heat-sealed edges lock in freshness and keep moisture and oxygen out through transit and handling.
Films that block moisture, oxygen, and aroma from entering or exiting the package, keeping product quality stable from production to purchase.
Packaging that holds up on the shelf, in transit, and with everyday customer handling without compromising seal integrity.
Show off your product with a clear or clouded window, or go full coverage for maximum print real estate and a premium opaque look.
Bags are designed to fill from the bottom to avoid interference with zippers and tear notches, making them co-packer friendly right out of the box.
A wide range of standard sizes available for immediate online ordering, plus custom sizing for unique product needs.
High-definition digital printing with tight color tolerance for a consistent shelf look across every reorder.
Recyclable PE-PE and PCR film options that support your long-term environmental goals.

Film Materials Built for Protection & Shelf Life

Select the film that delivers the barrier, print quality, and sustainability your brand requires.

MET PET

Barrier: Ultra-high
Finish Options: Gloss, Soft Touch Matte
Best For: Food, herbs, coffee, nutraceuticals

MET BOPP

Barrier: High
Finish Options: Gloss, Matte
Best For: Supplements, powders, dry goods

ALOX BOPP

Barrier: High
Finish Options: Matte
Best For: Oxygen- or moisture-sensitive products

PE / PE

Barrier: Medium
Finish Options: Matte, Transparent
Best For: Recyclable applications

PCR

Barrier: Variable
Finish Options: Gloss, Matte
Best For: Sustainable packaging

Why Brands Choose Iva Pak

A Process That Just Works

Start Small, Scale Fast

Fast Production, Every Time

Eco-Friendly Paths Available

Premium Quality at the Right Price

Trusted by Hundreds of Brands Worldwide

Wherever You Are in Your Growth — We're Built for It

Iva Pak isn’t just for big brands. We’re built to grow with you — from your very first packaging order to your millionth pouch shipped. Here’s how we support you at every stage.

Just Starting Out — Low Risk, Professional Results

Launch with confidence. Low minimum order quantities and zero plate fees mean you get genuinely professional packaging without the financial risk that stops most new brands from doing it properly.

Growing Fast — Order What You Need, When You Need It

Stop over-ordering and sitting on inventory. Our just-in-time ordering model lets you order across multiple SKUs in the exact quantities your business needs right now — keeping your cash flow and your supply chain healthy.

At Scale — Flexibility Without the Chaos

Run seasonal campaigns, limited editions, and market tests alongside your core production without disrupting your main lines. The agility of a small supplier with the output capability of a large one.

Packaging With Purpose

Every sustainable choice you make with Iva Pak helps reduce plastic waste and supports a healthier planet for future generations.

Sustainable Lay Flat Pouch Options

At Iva Pak, we believe great packaging doesn’t have to come at the planet’s expense. We offer a full range of sustainable lay flat pouch options that reduce environmental footprint without compromising performance.

Compostable Films

Certified home and industrial compostable materials that break down naturally without leaving harmful residue.

Recyclable Mono-Materials

PE and PP mono-material structures fully compatible with existing recycling streams — no separation required.

Lightweight Design

Lay flat pouches use significantly less material than rigid packaging, reducing overall waste throughout the supply chain.

Explore Eco Options

How It Works

Four straightforward steps stand between you and packaging that genuinely represents your brand. Here’s exactly what the process looks like from first contact to delivery.

Quote & Consult

Submit your dimensions, material requirements, and volume. Our packaging specialists will guide you to the perfect format and provide rapid pricing

Review and Sign Off Your Design

Send us your artwork and our pre-press team takes it from there. We’ll prepare a digital proof for your approval before a single pouch gets printed — so what you see is exactly what you get.

We Handle Production

Once approved, your order hits our digital presses. Enjoy transparent progress updates as we manufacture your pouches in just 10 to 15 days

Delivered To Your Door

Your packaging is quality-checked, securely palletized, and shipped directly to your facility or co-packer — anywhere in the world.

Lay Flat Pouches Frequently Asked Questions

You need packaging that runs clean, seals reliably, and protects product through shipping and use. Our lay flat pouches are engineered for real production schedules and repeatable results.

Iva Pak lay flat pouches are made with premium-grade films and ready to ship within 15 business days. Our lay flat pouches are fully-formed pouches that are designed to, you guessed it, lay flat on and off the shelf. Often referred to as a “pillow pouch,” lay flat pouches are ideal for a variety of products including snacks, processed meats like jerky, supplements, and more. 

Our lay flat options include the following:

  • High vapor barriers that block moisture, oxygen, and aroma from entering or exiting the package
  • Different hang hole options
    • Round
    • Sombrero
  • Transparent or clouded windows
  • Metalized films 
  • Puncture and tear-resistant
  • Tear notches
  • Closures including:
    • Press-to-close zippers
    • Certified Child-resistant zippers 
  • Available in a wide range of sizes

We strive to provide solutions for each person. For custom requests, please contact our team here or by calling us at 844-623-8603.

We offer our customers a variety of materials and film structures including:

  • Print Substrates PET, Metallized PET, PE, and BOPP
  • Finishes available in:
    • Traditional Matte
    • Soft-touch Matte
    • Gloss
    • Metallized
  • High-barrier and multi-layer sealant films
  • Specialty laminate films
  • Metalized PET and foil
  • Recyclable films
  • Vegan films
  • Freezer safe and Microwaveable options available

We can create a custom-sized lay flat pouch for your brand, or provide you with our standard sized pouches if you’re unsure of where to begin.

We do! We’re very proud to offer a recyclable PE pouch that is How2Recycle approved, as well as a Post-Consumer Recycled (PCR) pouch. We are also in the process of developing a compostable pouch that we hope to launch in the very near future.

Once your artwork has been approved, your lay flat pouches will be produced in 15 business days. Same goes for our stand-up pouches. Rollstock takes 10 business days.

Yes. In order to avoid messing with zippers and tear notches, our bags are designed to fill from the bottom.

Let's Get Your Custom Quote

Fill in your details below and one of our packaging specialists will respond within 24 hours with pricing, lead times, and recommendations tailored to your product.

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Tell us about your project and we’ll get back to you within 24 hours.

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