Custom Lay Flat Pouches
Factory-Direct Lay Flat Pouches. Engineered for High-Speed Filling & Maximum Shelf Appeal. Ships in 15 Days.
Premium Printing for Every Stage of Growth
From your very first order to your ten-thousandth, Iva Pak delivers print quality that punches above your weight class. No plate fees. No minimum commitments that don’t make sense for your stage. Just sharp, vivid, professionally printed lay flat pouches — ready when your business needs them.


The Smarter Way to Package Your Product
Your packaging is the first thing a customer sees — and the last thing standing between your product and the elements that degrade it. Iva Pak’s lay flat pouches replace clunky rigid packaging and plain labels with a sleek, fully printed flexible solution that looks premium, performs reliably, and costs less to ship and store. Modern packaging built for the way brands grow today.

What Makes Iva Pak Lay Flat Pouches Different
Every pouch we produce is built around one goal — giving you packaging that performs as hard as you do. Here’s what that looks like in practice.
Find the Right Format for What You're Selling
Not every product needs the same pouch. Iva Pak offers three lay flat formats so you can match your packaging to your product type, your filling process, and the way your customers buy.

The Classic Flat Pouch
Full print on both faces, heat-sealed on three sides, and available with or without a window. This is the go-to lay flat format for snacks, supplements, confections, and general retail products.

Flat Pouch with Product Window
Same great flat pouch structure with a transparent or frosted window panel added wherever your design calls for it. Let customers see the quality inside before they commit to buying.

High-Volume 3-Side Seal Format
The right choice if you’re running form-fill-seal equipment. This rollstock-based format gives you full control over pouch dimensions and line speed — with production turnaround in as little as 15 business days.
Custom Lay Flat Sizes for Every Product
Our standard 3-side seal lay flat sizes are available for immediate online ordering. For custom dimensions, our packaging experts will work with you directly to spec the perfect fit.
Keep It Fresh — Choose the Right Closure
The right closure makes your product easier to use, longer-lasting after opening, and safer for regulated product categories. Iva Pak offers five closure configurations so you can match the seal to what you’re selling.

Stand out on the shelf

High Vapor Barriers
Films that block moisture, oxygen, and aroma from entering or exiting the package.

Finish Options
Choose from finish options including matte, soft-touch matte, gloss, and metallized.

Hang Holes
Hang your packaging on retail shelving with our round or sombrero hang holes.

Films
Film options including high-barrier, specialty, recyclable, and metalized PET films.

Films
Film options including high-barrier, specialty, recyclable, and metalized PET films.

Films
Film options including high-barrier, specialty, recyclable, and metalized PET films.

Films
Film options including high-barrier, specialty, recyclable, and metalized PET films.

Films
Film options including high-barrier, specialty, recyclable, and metalized PET films.
The Advantages of Custom Lay Flat Pouch Packaging From Ivapak
You need packaging that runs clean, seals reliably, and protects product through shipping and use. Our lay flat pouches are engineered for real production schedules and repeatable results.
Seal Integrity You Can Trust
High Vapor Barrier Performance
Puncture and Tear Resistant
Window and No-Window Options
Bottom-Fill Compatible
Sizes That Fit Your SKUs
Color That Matches, Run After Run
Sustainability Paths
Film Materials Built for Protection & Shelf Life
Select the film that delivers the barrier, print quality, and sustainability your brand requires.

MET PET
Barrier: Ultra-high
Finish Options: Gloss, Soft Touch Matte
Best For: Food, herbs, coffee, nutraceuticals

MET BOPP
Barrier: High
Finish Options: Gloss, Matte
Best For: Supplements, powders, dry goods

ALOX BOPP
Barrier: High
Finish Options: Matte
Best For: Oxygen- or moisture-sensitive products

PE / PE
Barrier: Medium
Finish Options: Matte, Transparent
Best For: Recyclable applications

PCR
Barrier: Variable
Finish Options: Gloss, Matte
Best For: Sustainable packaging
Why Brands Choose Iva Pak
Wherever You Are in Your Growth — We're Built for It
Iva Pak isn’t just for big brands. We’re built to grow with you — from your very first packaging order to your millionth pouch shipped. Here’s how we support you at every stage.
Sustainable Lay Flat Pouch Options
At Iva Pak, we believe great packaging doesn’t have to come at the planet’s expense. We offer a full range of sustainable lay flat pouch options that reduce environmental footprint without compromising performance.
How It Works
Four straightforward steps stand between you and packaging that genuinely represents your brand. Here’s exactly what the process looks like from first contact to delivery.
Quote & Consult
Submit your dimensions, material requirements, and volume. Our packaging specialists will guide you to the perfect format and provide rapid pricing
Review and Sign Off Your Design
Send us your artwork and our pre-press team takes it from there. We’ll prepare a digital proof for your approval before a single pouch gets printed — so what you see is exactly what you get.
We Handle Production
Once approved, your order hits our digital presses. Enjoy transparent progress updates as we manufacture your pouches in just 10 to 15 days
Delivered To Your Door
Your packaging is quality-checked, securely palletized, and shipped directly to your facility or co-packer — anywhere in the world.
Lay Flat Pouches Frequently Asked Questions
You need packaging that runs clean, seals reliably, and protects product through shipping and use. Our lay flat pouches are engineered for real production schedules and repeatable results.
What makes our lay flat pouches different?
Iva Pak lay flat pouches are made with premium-grade films and ready to ship within 15 business days. Our lay flat pouches are fully-formed pouches that are designed to, you guessed it, lay flat on and off the shelf. Often referred to as a “pillow pouch,” lay flat pouches are ideal for a variety of products including snacks, processed meats like jerky, supplements, and more.
What are the lay flat pouch options?
Our lay flat options include the following:
- High vapor barriers that block moisture, oxygen, and aroma from entering or exiting the package
- Different hang hole options
- Round
- Sombrero
- Transparent or clouded windows
- Metalized films
- Puncture and tear-resistant
- Tear notches
- Closures including:
- Press-to-close zippers
- Certified Child-resistant zippers
- Available in a wide range of sizes
We strive to provide solutions for each person. For custom requests, please contact our team here or by calling us at 844-623-8603.
What are your film structures and material options?
We offer our customers a variety of materials and film structures including:
- Print Substrates PET, Metallized PET, PE, and BOPP
- Finishes available in:
- Traditional Matte
- Soft-touch Matte
- Gloss
- Metallized
- High-barrier and multi-layer sealant films
- Specialty laminate films
- Metalized PET and foil
- Recyclable films
- Vegan films
- Freezer safe and Microwaveable options available
What are the pouch dimensions?
We can create a custom-sized lay flat pouch for your brand, or provide you with our standard sized pouches if you’re unsure of where to begin.
Do you offer recyclable or compostable lay flat pouches?
We do! We’re very proud to offer a recyclable PE pouch that is How2Recycle approved, as well as a Post-Consumer Recycled (PCR) pouch. We are also in the process of developing a compostable pouch that we hope to launch in the very near future.
What is your turnaround time on lay flat pouches?
Once your artwork has been approved, your lay flat pouches will be produced in 15 business days. Same goes for our stand-up pouches. Rollstock takes 10 business days.
Can you bottom fill lay flat pouches?
Yes. In order to avoid messing with zippers and tear notches, our bags are designed to fill from the bottom.
Let's Get Your Custom Quote
Fill in your details below and one of our packaging specialists will respond within 24 hours with pricing, lead times, and recommendations tailored to your product.
Send Your Inquiry
Tell us about your project and we’ll get back to you within 24 hours.
