Custom Rollstock

Iva Pak’s custom rollstock combines premium flexible films with photo-quality printing to give your brand a polished, professional look — right from the roll. Whether you are running your own form-fill-seal equipment or working with a co-packer, our rollstock is engineered to run cleanly, seal reliably, and keep your production line moving. Available in as little as 10 business days.

Our Lay Flat Pouch

Clear Window Pouches

Showcase the quality of your product and build consumer trust in your brand from the very first glance.

Build Your Pouch

No Window Pouches

Maximize your print real estate with full-coverage branding across every surface of the pouch.

Build Your Pouch

Kraft Paper Pouches

PouchesA natural, eco-friendly aesthetic that resonates with organic and artisan consumers — available with full barrier inner layer for complete product protection.

Build Your Pouch

Rollstock That Moves at the Speed of Your Business

Iva Pak supports brands at every point on the growth curve — from early-stage test runs on small FFS machines to full-scale co-packer production at volume. Our digital printing technology gives you professional-grade rollstock without plate fees, without excessive lead times, and without minimum order quantities that force you to over-commit before you are ready.

Why Custom Rollstock Is the Right Choice for Your Operation

If your production process involves form, fill, and seal equipment — or if you work with a co-packer that does — rollstock is the most efficient and cost-effective way to get premium custom-printed flexible packaging into your operation at any scale.

Rollstock puts you in complete control of your packaging line. You determine the pace, the output, and the finished package format. Iva Pak handles the film quality, the print precision, and the roll specifications — so the film arrives at your facility ready to run on your equipment without modification, adjustment, or downtime.

Your Print Finish — Even on Rollstock, It Makes the Difference

The finish on your rollstock determines how your finished package looks in the consumer’s hand — and on the shelf. Even when the format is functional and production-focused, your finish choice is a brand decision. Choose the one that reflects where your brand belongs.

Gloss — Sharp, Energetic, Retail-Ready

A high-shine coating that intensifies colors and creates immediate visual impact at the point of sale. The standard choice for consumer brands that want their finished package to stand out in a retail fixture or on an e-commerce listing.

Matte — Refined, Premium, On-Trend

A flat, non-reflective surface that communicates intentional brand quality and premium positioning. Photographs cleanly, resonates with health-conscious and artisan-focused consumers, and gives finished pouches a modern, sophisticated feel.

Soft Touch — A Finish Consumers Notice

A velvety surface coating that makes the finished package feel genuinely premium in the hand. Fingerprint-resistant, tactile, and memorable — particularly effective for health and lifestyle brands where the consumer experience extends beyond the product itself.

A Perfect Fit for Every Product

Standard sizes are available for fast turnaround, and fully custom dimensions are always an option — so your packaging fits your product precisely, not the other way around.

Metallic Effect — High-Impact Brand Signal

A reflective metallic sheen that adds depth and a luxury brand signal to your finished package — whether applied across the full surface or used selectively on specific design elements for a premium contrast effect.

Choose the Rollstock Format for Your Production Line

Iva Pak rollstock is compatible with a wide range of FFS equipment configurations. Here are the three most common finished-package formats our rollstock is used to produce.

Pillow Pouches

The most widely used rollstock format in the industry. A clean, cost-effective structure that runs efficiently on vertical FFS equipment — ideal for single-serve snacks, sachets, sample packs, and portion-controlled products across food and supplement categories.

Lay Flat Pouches

A flat, sealed pouch format produced from rollstock on form-fill-seal equipment. Well-suited for products sold online, displayed in bins, or packed in display boxes. Saves shipping space and works particularly well for powders, tablets, capsules, and smaller fill volumes.

Packets & Sachets

Small-format, single-serve structures for condiments, supplements, product samples, and on-the-go applications. Available in a wide range of sizes with fin seal or lap seal configurations to match your equipment and product requirements.

The Right Rollstock Solution for Any Production Scale

Iva Pak rollstock serves brands across the full spectrum of production scale — from emerging brands running their first short run on a co-packer’s line to established operations managing high-volume automated production. It is most commonly used to produce pillow pouches, sachets, packets, and lay flat pouches on form-fill-seal equipment.

Whether you are a growing brand preparing to scale up with a co-packer, or an established manufacturer looking to upgrade your film quality without disrupting your supply chain, Iva Pak’s low minimum orders, fast turnaround times, and on-demand reordering model gives you exactly the flexibility your operation needs.

Important note for new customers: Rollstock is partially formed packaging film. It is designed to be filled and sealed in a single process on your FFS equipment or at a co-packing facility. If you do not currently have FFS equipment or a co-packer relationship in place, our finished pouch options may be a better starting point — and our team is happy to advise.

Rollstock Configured to Run on Your Equipment

Every rollstock order from Iva Pak is converted to your exact machine and co-packer specifications. Here are the four primary configuration points we work with you to define before production begins.

3-Inch & 6-Inch Core Options

Choose the core size that fits your equipment’s unwind mandrel. We produce rollstock on standard 3-inch and 6-inch cores — with options for other specifications on request.

Film Winding Direction

Specify exactly how you need your rollstock wound — inside wind or outside wind — to match your equipment’s unwind requirements and prevent film feeding errors on the line.

Maximum Outer Diameter

We configure maximum outer diameter based on your equipment’s capacity — specified by imperial measurement, metric measurement, or impression count per roll, depending on your preference.

Co-Packer Accommodations

Send us your co-packer’s film requirements — seal type, unwind direction, max OD, and any other line-specific specs — and we will convert the film to match their operation exactly.

Select the Film That Protects Your Product and Performs on Your Line

The film structure of your rollstock determines barrier performance, print quality, machine runnability, and sustainability credentials. Here is a guide to the film options Iva Pak works with most for rollstock applications

Film Type
Barrier Level
Finish Options
Best For
MET PET
Ultra-High
Gloss, Soft Touch Matte
Food, herbs, coffee, nutraceuticals
MET BOPP
High
Gloss, Matte
Supplements, powders, dry goods
ALOX BOPP
High
Matte
Oxygen or moisture-sensitive products
PE / PE
Medium
Matte, Transparent
Recyclable packaging applications
PCR Film
Variable
Gloss, Matte
Sustainable packaging requirements

Additional film structures available on request:

  • Print substrates: PET, Metalized PET, PE, BOPP
  • High-barrier and multi-layer sealant films
  • Specialty laminate films
  • Metalized PET and foil
  • Freezer-safe and microwaveable options

Premium Materials for Every Application

We source only the highest-quality laminated films to ensure outstanding barrier performance, print quality, and product safety.

PET/PE Laminate

Excellent clarity, puncture resistance, and moisture barrier — the most popular choice for food, snacks, and dry goods packaging.

Foil Laminate (Mylar)

Maximum barrier protection against moisture, oxygen, and light — perfect for long shelf-life products.

Kraft Paper

Natural, rustic aesthetic with strong eco-appeal — ideal for organic, artisan, and sustainable brands.

Compostable Film

Bio-based and certified compostable — for brands leading the way in sustainable packaging and circular economy.

Why Iva Pak Rollstock Outperforms the Rest

You need rollstock that runs clean through your equipment, seals consistently on every impression, and holds up through the full production run without waste or downtime. Here is what Iva Pak rollstock delivers.

Consistent Seals on Every Impression

Tight fin seal and lap seal tolerances across every roll — minimizing product waste, reducing line stoppages, and maintaining quality output from the first impression to the last.

Converted to Your Co-Packer’s Exact Specs

Film converted to match your co-packer’s requirements precisely — unwind direction, seal type, maximum outer diameter, and core size — so the rollstock runs correctly on the first pass without any trial-and-error adjustment.

Barrier Performance That Preserves Product Quality

Optimized oxygen and moisture barriers keep aroma contained and product quality stable from production through to the point of sale — protecting what is inside the package every step of the way.

3-Inch and 6-Inch Core Options

Choose the core size that matches your equipment’s unwind mandrel. Maximum outer diameter configurable by imperial measurement, metric measurement, or impression count to meet your line’s specific operational requirements.

Runs on Manual and Automated Lines

Engineered to perform reliably on both small-batch FFS lines and full-scale automated production equipment — vertical or horizontal — without compromising seal quality or print registration at any speed.

Brand Consistency Across Every Roll

High-definition digital printing with tight color tolerance ensures your brand looks identical from the first impression on roll one to the last impression on roll one hundred. No drift, no surprises.

Sustainable Film Options Available

Recyclable PE-PE and post-consumer recycled (PCR) film options for brands with environmental commitments — without sacrificing the barrier performance or print quality your product and your line depend on.

Why Brands Choose Iva Pak

A Process That Just Works

Start Small, Scale Fast

Fast Production, Every Time

Eco-Friendly Paths Available

Premium Quality at the Right Price

Trusted by Hundreds of Brands Worldwide

Rollstock That Protects Your Product and Takes Care of the Planet

Iva Pak’s commitment to sustainability starts with the production process and extends through every film option we offer. Our digital printing already uses less energy and generates less waste than traditional flexographic methods — and our sustainable film range takes that commitment even further.

Recyclable Rollstock Film

PE-based film structures that qualify for store drop-off recycling programs — with full barrier protection maintained throughout the product shelf life. Available with How2Recycle labeling so your end consumers know exactly how to handle the package responsibly.

Post-Consumer Recycled Content

Rollstock produced using verified post-consumer recycled film material — recovered from consumer packaging like bottles and household plastics. Every roll directly reduces the amount of virgin plastic your brand puts into the supply chain.

At Scale — Flexibility Without the Chaos

Run seasonal campaigns, limited editions, and market tests alongside your core production without disrupting your main lines. The agility of a small supplier with the output capability of a large one.

Packaging With Purpose

Every sustainable choice you make with Iva Pak helps reduce plastic waste and supports a healthier planet for future generations.

Sustainable Lay Flat Pouch Options

At Iva Pak, we believe great packaging doesn’t have to come at the planet’s expense. We offer a full range of sustainable lay flat pouch options that reduce environmental footprint without compromising performance.

Compostable Films

Certified home and industrial compostable materials that break down naturally without leaving harmful residue.

Recyclable Mono-Materials

PE and PP mono-material structures fully compatible with existing recycling streams — no separation required.

Lightweight Design

Lay flat pouches use significantly less material than rigid packaging, reducing overall waste throughout the supply chain.

Explore Eco Options

Four Steps to Custom Rollstock From Iva Pak

Getting your rollstock from inquiry to production to delivery is a straightforward four-step process. Here is exactly what to expect.

1

Tell Us About Your Requirements

Submit your inquiry with details about your product, film requirements, machine or co-packer specs, and target run quantities. We respond within 24 hours with a tailored quote.

Submit and Approve Your Artwork

Send us your brand artwork and our pre-press team prepares a digital proof for your approval. We confirm print registration, color accuracy, and layout across the full web width before production begins.

2

3

Production and Conversion

Your approved artwork goes into production. Film is printed, laminated, and converted to your exact roll specifications — core size, winding direction, outer diameter — in as little as 10 business days.

Your Rollstock Ships to You

Rolls are packed for safe transit and dispatched to your facility or directly to your co-packer. Your line is ready to run the moment the film arrives.

4

Custom Rollstock Questions — Answered

Have a specific question about your line requirements or co-packer specs? Our rollstock team responds to every inquiry within 24 hours.

Custom rollstock is printed flexible packaging film supplied on a roll — rather than as finished, pre-formed pouches. The film is designed to be fed into a form-fill-seal machine, which forms the packaging structure, fills it with your product, and seals it closed — all in one automated process. Unlike finished pouches, rollstock is partially formed packaging that requires FFS equipment or a co-packing facility to complete. If you do not have FFS equipment or a co-packer, finished pouches may be the better option for your current operation.

Iva Pak rollstock is available for pillow pouches, lay flat pouches, packets, and sachets. Seal options include fin seal and lap seal configurations — selected based on your product type and equipment requirements. We also offer transparent or frosted window zones, metalized film options, spot embellishments, and a wide range of widths and impression lengths. Contact our team for specifications tailored to your line.

 We produce rollstock on standard 3-inch (76mm) and 6-inch (152mm) cores. Maximum outer diameter is configurable by imperial measurement, metric measurement, or impression count — whichever matches your equipment’s unwind capacity. We can accommodate custom core and diameter specifications on request for non-standard equipment configurations.

Yes — this is one of the most common rollstock scenarios we work with. Share your co-packer’s film requirements — including seal type, unwind direction, maximum outer diameter, and any other line-specific specifications — and our team will convert the film to match their operation precisely. We regularly supply rollstock direct to co-packing facilities on behalf of our brand customers.

We offer a comprehensive range of film structures including MET PET (ultra-high barrier), MET BOPP (high barrier), ALOX BOPP (high barrier, matte finish), PE/PE (recyclable), and PCR film (post-consumer recycled content). Additional options include specialty laminate films, metalized PET and foil structures, freezer-safe films, and microwaveable films. Finishes are available in gloss, matte, soft touch matte, and metallized. Our team will recommend the right film structure for your specific product and equipment requirements.

Our rollstock minimum order quantities are designed to be accessible for brands at every scale — including brands doing their first co-packer runs. Specific minimums vary based on film structure, web width, and impression configuration. Contact our team for an exact minimum order based on your specifications.

Iva Pak rollstock is produced in 10 business days from the date your artwork is approved — faster than our finished pouch lead time of 15 business days. This makes rollstock an excellent choice for operations that need to move quickly. Our team will confirm your exact production timeline when we provide your quote.

Request a Quote for Custom Rollstock

Fill in the details below and one of our rollstock specialists will respond within 24 hours with pricing and specifications tailored to your product and production line.

Send Your Inquiry

Tell us about your project and we’ll get back to you within 24 hours.